Capacities and Capabilities

Engine Reconditioning
Capabilities
Engine reconditioning	Conrod aligning & resizing	Alloy welding
Exchange petrol & diesel engines	Pressure Test & Crack Test	Performance work
Cylinder head Reconditioning	Counter boring liner recesses	Prestige work
K-line guides	Manifold & flywheel facing	Engine Assembly Petrol & Diesel
Exchange Cylinder Heads	Drilling out broken studs & Helicoil	Surface grind small and large engine blocks

Capacity
ENGINE RECONDITIONING CAPACITY The measurement of size provided are machine travel only. Most of the time bigger jobs have been machined successfully.
ENGINE BLOCKS Face Width 380mm Max Length 1500mm Boring Length 700mm Diameter 125mm	CYLINDER HEADS Diesel & Petrol Heads Large Single or Multi Cylinder Heads Max 1400mm x 500mm	CONNECTING RODS Internal Grinding 125mm
Pressure testing heads & blocks Any Size	Crack testing heads Magnetic Powder – Any Size	Acid Dipping Bath size 1200 X 650MM
HOT WASH Detergent 950 diameter Basket	K-Line guides 5.5mm to 9mm	Bead blasting 1100mm x 1400mm

General Engineering
Capabilities
2 x Lathe machines (3000 x 800 swing x 104mm up spindle)	Gear & Spline Cutting	Pin bore honing—Sunnen
Milling	Vertical boring & facing machine	Spray Welding
Surface mill / grinder(1500 travel x 380wide)	Mig, tig, arc & oxy welding of alloy stainless steel, bronze and mild steel	Keyway cutting with metric & imperial broach
Broken stud removal	Helicoiling (very large range)	Drilling & tapping (large range of sizes)
60 ton press	Shaft straightening jig with	10 ton enerpak
Reaming— large range of sizes	Large power, cold & abrasive saws	Taper turning
Shim grinder (gearbox & head shims)	Tool grinder	Light fabrication work
Bead blasting	Research and Development	Design work & drawings can be arranged

Capacity
Lathe x 2 800mm Swing 3000mm Bed 104mm Up Spindle	Milling Travel 900mm Height 630mm Bed extension 3000mm	Surface Grinding & Milling 1500mm Travel 380mm Wide
Welding Tig, Mig, Arc & Oxy Stainless Steel Aluminium/Non Steel and Cast Iron	Metal spraying Hot & Cold Metal Spraying Most common metals Ferrous & Non Ferrous	Drilling & Tapping Drills to 75mm (3”) Taps 1 ¼” & 24mm
60 tonne press	Reaming 5mm to 50mm	Honing to 125MM
Keyway Broaching 4mm to 10mm 1/8” to 3/8”	Car hoist 4 ton 5 x 500kg Overhead crane	Vertical boring 125mm dia x 1000mm travel
Straightening Jig 100mm x 6m	Helicoil Thread Repair 6mm to 20mm ¼” to 5/8”	Wet Bead Blasting 1100mmx 1100mm Cabinet

Marine Engineering
Capabilities
Propeller shaft manufacture	Propeller shaft straightening	Propeller sales
Spray welding worn prop & pump shafts	Marine engine reconditioning	Cylinder head reconditioning
Mig, tig, arc & oxy welding of alloy stainless steel, bronze, mild steel & cast iron	Acid dipping (heat exchangers)	casting
Pressure Testing of heat exchangers and heads	Keyways cut by broaching or	Milling
Rudder straightening	Manifold facing	Broken stud removal
Helicoiling	Jabsco pump machining	Coupling manufacture

Capacity
Taper Turning Lathe 104mm diameter x 8m	Propeller shaft straightening jig 100mm dia x 6m	MARINE ENGINES – see Engine Reconditioning & General Engineering
Rudder straightening 1000mm x 4000mm	Manifold facing 380 wide x 1500mm	Welding 400 amp all metals
NOTE: Many other SERVICES covered in General Engineering